Diesel engine compression test adapter detroit diesel. How to troubleshoot a detroit diesel injector it still runs. Detroit diesel injectors, water pumps, heads, fuel pumps, blowers. The engine lean range or cruise power rating of the series 60 ranges from 425 hp to 515 hp with a maximum rpm of 1,100. Detroit series 60 rocker arm torque serie 60 detroit scribd. When it was introduced in 1987, the series 60 was the first heavyduty diesel engine with fully integrated electronic controls. The fuel injector replacement will be very similar for detroit series 60 for 1998 to 2007 the valve cover removal may vary radio station. Freightliner century 14l series 60 injector change duration. I have a detroit 60 series ddec v, it has diesel in the water, no heaters on this truck, thinking an injector cup head, looking for any other suggestions. Torque the ecm connector hold down screws to 24 30 n m 21 26 lb in. How to setting up injector n3 detroit diesel series s 60. Sorry for29901b jake detroit2 scribdremove rocker arm hold down bolts.
Reset screws are not to be dissembled in the field. Injector sleeve installation on 20082017 detroit diesel. Intake manifold bolts 2325 ftlbs oil pump bolt 2328 ftlbs. Install fuel injector cup onto tool j47388 and install into cylinder head bore. How to troubleshoot a detroit diesel injector by jeff woodward. Check out 41 detroit series 60 injector parts for sale. Detroit diesel series 60 connecting rod bolts 1187 lb.
The hold down bolt must be torqued to 2025 ftlbs in order to avoid distortion of the injector body, and consequential seizing of internal components. Dda tech for 30 years,all 2 cycle,series 60,50 mbe also. The plate would have 2 to 4 digit number that may start with a letter. Detroit series 60 engine bolt torque specs on all fixya. Tt00006 n3 injector tube installation for 60 series. How to setting up injector n3 detroit diesel series s 60 into. At that time, it differed from most onhighway engines by using an overhead camshaft and drive by wire electronic control. With detroits, the bigger the number does not mean you have better or stronger injectors. Replace the injector holddown clamp bolt with the new bolt in the kit.
You need to replace the hold down bolt and here is torque specs on injector. Detroit 60 series diesel specs, history, information, and torque curves. Adjust the valves and set the fuel injector heights as. Install the fuel injector clamps and hold down bolts. Detroit diesel series 60 fuel injectors showhide details we offer remanufactured fuel injectors and injector assemblies for detroit diesel series 60 11. How to remove detroit diesel injectors by jeff woodward. If any are under that replace all the o rings on all the injectors, use the new torque spec. Install the eui terminal wires by positioning the keyhole in the terminal over the screw in the injector solenoid housing. The oil pan bolt torque specifications, of a series 60 detroit diesel engine, is 40 pounds.
Detroit diesel series 60 engine fitzgerald glider kits. We have run cummins, detroit t92s, detroit 60 and cat 3406c. Looking for torque specifications for detroit diesel engines. The heart of the diesel engine is the fuel injection system. Detroit diesel inline 71 series torque specifications. The options can range from check engine and stop engine panel lights to automatic reduction in engine power followed by automatic engine shutdown. I had hoped it was coming from threads at the bottom of injector cup. Tt00006 n3 injector tube installation for 60 series detroit diesel engines s. It just doesnt seem to me like antiseize would hold water pressure. If the engine is misfiring, call detroit diesel technical service group. Detroit diesel 71 series fuel injector 271 371 471 671.
Install the hold down clamp, hemispherical clamp washer flat surface up against bolt and hold down bolt to the injector. For your convenience, please use the product links below to shop our inventory. Detroit diesel series 60 displacement, arrangement and compression ratio displacement 11. Beginning in 2004, these engines started using a n3 injector which required a different housing than previous injectors. Figure 3 housing hold down bolt locations and torque sequence 10. Fuel is drawn from the fuel tank and pushed by the fuel pump to the fuel injectors. Adjust the fuel injector height for the engine models in parentheses by placing the small end of the height gage in the hole provided in the fuel injector body, with the flat of the gage toward the fuel injector plunger. Perform the following steps to determine if the new ecm resolved the misfiring cylinder condition. Cat vs detroit coffee shop red power magazine community. If you are looking for a book detroit series 60 rocker arm torque. Install the holddown clamp, hemispherical clamp washer flat surface up against bolt and holddown bolt to the injector. The horsepower of the series 60 engine ranges from 425 to 515 hp, depending on the model, with 1,200 rpm.
Detroit diesel, ddc, ddec, series 60 and the spinning arrows design are. Install injector cup removalinstallation tool into injector bore. We offer remanufactured fuel injectors and injector assemblies for detroit diesel series 60 11. The height guage only works if you have orginal oem injectors.
Series 60 injector height adjustment detroit diesel. Detroit diesel 71 series fuel injectors showhide details we stock new and remanufactured fuel injectors and injector assemblies for detroit diesel 271, 371, 471, and 671 natural and turbocharged engines. The bolts should be tighten by alternating end to end and side to side. Mar 08, 20 fastener type torque spec main cap bolts 60 70 ftlbs outer main cap bolts 3540 ftlbs. There is a number that allows for maximum fuel injector metering, i was always under the impression it was 75. Injector seizing when newremanufactured and just installed indicates overtightening of the injector hold down bolt, or not using a torque wrench when installing the injector hold down bolt. Pull the terminal end down so that the screw rests in the smaller slot in the terminal. Series 60 2002 engines are equipped with a new compact gear train assembly. Unfollow detroit series 60 injector to stop getting updates on your ebay feed. Detroit diesel series 60 engine specificsations, spec sheets, workshop repair manuals. Detroit diesel series 60 service manual pdf download. Detroit diesel electronic controlled series 60 engines can be equipped with a variety of options designed to warn the operator of an engine malfunction. Dodge cummins injector installation information island diesel. Detroit diesel supplies an upgrade kit pn 23528939 for series 50 and 60 injectors that consists of a spring 11mm longer than the original, a camfollower retainer and new holddown screws.
Tighten the rocker arm bracket bolts to the specified torque refer to section. Misfiring cylinder detroit diesel troubleshooting diagrams. Detroit series 60 engine bolt torque specs on all components. Detroit diesel dd dd15 dd16 displacement, bore and stroke displacement dd 12. Detroit diesel series 60 power and torque power 11. Engine models built from december 1, 2003 to december 31, 2006 will use the n3 electronic unit injector eui. Detroit series 60 torque y tiempo del motor duration. For specific application information and slave piston clearance settings, refer to the jacobs engine brake for detroit diesel engines application guide, pn 4770, which can be found on. The ddec also has the ability to shut an engine down in the event of an emergency. Tool j47388 must be fully engaged with the fuel injector cup to prevent damage to the tool and the cup. As part of our ongoing efforts to provide our customers and distribution network partners with a simplified and consolidated online experience, all ddcsn content has been migrated to our dtnaconnect web portal and the ddcsn web portal is now retired.
What are the detroit diesel series 60 torque specs. In 1993, it was popular on many usa buses in the 11. Detroit diesel injector troubleshooting diesel engine. Apparently, the original springs allowed injector plungers to float at high rpm.
How do you remove injectors from a detroit series 60. Detroit diesel purposely randomized the numbers to keep the cowboys out of it. Jan 24, 2017 detroit series 60 in frame rebuild part 12 installing head, cam and rockers. Detroit diesel series 149 torque specifications pc industries. Introduction this technicians guide explains the fuel injection system operation and is mainly focused on the electronic unit injector. Drain coolant from engine, drain fuel from fuel supply rail in head, remove anything in the way of valve cover, remove cover, remove engine brakes, remove rocker shaft assemblies, remove wire harness from injectors, remove injector hold down bolts, carefully pry injectors loose with a hook bar, clean injector bores with a soft lint free cloth and wooden dowel, inspect cups for damage or.
Detroit diesel supplies an upgrade kit pn 23528939 for series 50 and 60 injectors that consists of a spring 11mm longer than the original, a camfollower retainer and new hold down screws. I need the torque specs for a series 60 detroit engine. Fuel injectors are a primary component of all diesel engines. Dec 14, 2015 detroit diesel supplies an upgrade kit pn 23528939 for series 50 and 60 injectors that consists of a spring 11mm longer than the original, a camfollower retainer and new hold down screws. Detroit series 60 in frame rebuild part 12 installing head, cam and. May 24, 2017 the fuel injector replacement will be very similar for detroit series 60 for 1998 to 2007 the valve cover removal may vary radio station. Detroit forum series 60 injector seals 2787 on 20080221. Detroit diesel engines series 53 service manual general gear.
Then torque the cap screws in the following sequence. All information and resources previously found on ddcsn such as service and parts support information are now available on. The injector height settings for series 60 engines are listed in table 122. The most trouble free combination we have ever run is the cat 3406c, and a eaton 9 speed, the rig we currently have on the road. Injector tubes may be damaged if excessive force is used during removal. Detroit diesel dd series specs, bolt torques and manuals. There is a amendment to the height setting in dd60 book which states setting the adjustment with it in full stroke pushing down on the injector, tighting till it bottoms out, torque to 35 inch pounds and backing off 34 turn. Detroit diesel electronic unit injectors diesel engine. You dont need to change the oil until nearly 30,000 miles, and the engine starts at temperatures down to 40 degrees. Model 790795797 series jacobs engine brake, designed for the detroit diesel series 60 engine.
Torque to 35 nm 26 lbft and orient to the proper angle to match the angle of the. It would something like 5575, 7045, 7466, 7650 or others. Fits the injector well in the head and is held down with the injector s hold down bracket. Dda tech for 30 years,all 2 cycle, series 60,50 mbe also. The procedures for removal, inspection and installation of the n3 eui are revised and are available on power service literature psl and in.
Attach an air hose to the fitting on the thermostat opening cover plate. Tt00006 n3 injector tube installation for 60 series detroit. We help you find the heavy duty truck parts that you need. Once the bolt is removed, pull up on the injector hold down clamp. If you get them mixed, just write them down and have someone reset them for you. Not real necessary but the engine sounds smoother when they are done. Injector sleeve installation on 20082017 detroit diesel dd15. Series 60 faulty electronic control module detroit diesel. Detroit diesel 71 series fuel injectors showhide details we stock new and remanufactured fuel injectors and injector assemblies for detroit diesel 271, 371, 471, and. Detroit diesel series 60 specs, bolt torques and manuals. Detroit diesel has released a new compact gear train assembly for the series 60 2002 engine. Detroit diesel prescribed overhaul intervals of 500,000 miles 800,000 km, then raised that to 750,000 miles 1,210,000 km after more experience was gained with the new engine.
Detroit diesel series 60 main bearing bolts 347391 lb. While you have the cover off check the torque on all the injector hold down bolts. Injector hold down bolt detroit diesel series 60 8929393. Need the injector cup torque spec for detroit 14 liter engine serial. Detroit diesel series 60 cylinder head bolts prior to 2002 torque 250 285 nm, 184 210 lb. Apply 207 kpa 30 psi air pressure to the cylinder head and immerse the head in a water bath heated to 8293c 180200f. M30161 j46904 pre epa07 m30162 j47907 epa07 removing and installing preepa07 drain engine coolant before removing injector tube. The easiest way to identify a replacement injector for your engine is look at the circular plate that is right on the injector itself. The slave piston adjusting screws used in the series 60 engine brake prior to august 1994 were reset screws. Remove the first injector hold down bolt using a 10 mm socket. Jun 21, 2009 i have a detroit 60 series ddec v, it has diesel in the water, no heaters on this truck, thinking an injector cup head, looking for any other suggestions. How to remove detroit diesel injectors it still runs. Injector hold down bolt detroit diesel series 60 8929393 11.